Metal Cutting

Custom Metal Fabrication

At Tusco we design, engineer and fabricate a myriad of precision stainless steel, carbon steel, aluminum and sheet metal products needed for store fixtures. From simple components to complex assemblies, Tusco can cut, form, bend, MIG and TIG weld, powdercoat and assemble virtually any metal component you’ll need for your fixture. Custom design, metal cutting, and fabrication of tooling and/or tooling fixtures is something we do almost daily.

Cutting, Punching, And Machining

Tusco’s cutting, punching and machining capabilities are extremely sophisticated. They combine speed, efficiency and precision to create display components cost effectively and just-in-time.

Cnc Routing

Parts for your fixture can be designed with our CAD/CAM program, and then cut automatically using our Computer Numerical Control router to produce a finished part. Our Komo VR Mach One S can be programmed to machine a myriad of nonferrous (aluminum, MDF, particle board, composite, wood, etc.) material.

Laser Cutting

If your fixture requires parts cut from sheets of metal, we can efficiently process a single prototype or a 1000 component run — without a tooling charge. Our Trumpf Trulaser 5030 laser is designed to process sheets of material up to 60″ wide and 120″ in length. It can mark and cut carbon steel up to one inch thick, stainless up to .750 inches thick and aluminum up to .600 inches thick. This high-speed and highly accurate laser can be utilized for metal cutting burr-free virtually anything that you can draw.

Turret Punch

Putting the correct holes in precisely the right places is vital – if you want your fixture to install quickly and easily in the field. Our Amada Vipros 358 King combines high speed with high accuracy to DNC control a hydraulic turret equipped with 58 punching stations that range from 1/2″ diameter through 4-1/2″ diameter.

Wire Fabrication

A staple of many fixtures is the basic wire. Straightening, cutting, forming, and resistance welding of single wires, wire frames and assemblies or complex grids has been a Tusco specialty for years. Wire ranging from 12ga. to 5/16″ diameter is no problem.